Welded Steel Pipe

LSAW/SAWL Steel Pipe

Outside Diameter: φ406mm- 1626mm (16" - 64" )

Wall Thickness: 6.0- 75mm (1/4" - 3" )

Quality Standards: API、DNV、ISO、DEP、EN、ASTM、DIN、BS、JIS、GB、CSA

Length: 3-12.5m ( 10'- 41' )

Grades: API 5l a-x100, gb/t9711 l190-l690

Ends: Black ends / Bevelled ends / Plain ends

Surface Treatment: Bare, Black Painting, Varnished, Galvanized, Anti-corrosion coating, etc.

Application: Used for oil and gas, water transmission, engineering, offshore projects.


Specification

LSAW steel pipe (Longitudinally Submerged Arc Welding abbreviated LSAW) is a professional expression term for longitudinally submerged arc welding, which is made of a single medium and thick plate as raw material, the LSAW steel plate is pressed (rolled) into a tube billet ina mold or forming machine, and is produced by double-sided submerged arc welding and expanded diameter.


Longitudinally Submerged Arc Welding Pipe is subdivided into UOE, RBE, JCOE pipe according to its different forming methods. Longitudinal high-frequency welded steel pipe has the characteristics of relatively simple process and fast continuous production, and has wide use in civil construction,petrochemical, light industry and other sectors. Mostly used to transport low pressure fluids or made into various engineering components and light industrial products.

SAWL pipe or Submerged Arc Welding Longitudinally steel pipe is a kind of straight seam steel pipe. The welding process used is submerged arc welding technology, which is welded with filler and submerged arc with particle protection flux. The production process of submerged arc welded pipe includes JCOE forming technology and rolling forming submerged arc welding technology. When the diameter is large, two steel plates may be used for rolling, which will form a phenomenon of double welds.


Characteristics

1. The pipe internal stress is very small and uniformly distributed after the full- length expansion. The corrosion and cracking of the pipe owing to stress can be effectively prevented. The application of welding on site is very easy because of the high dimension precision;

2. The inside and outside welding are performed after the tack welding, so the welding process is very stable with good weld quality;

3. The NDT is easy to perform on the weld during production and field operation as well;

4. The length of the weld is shorter than that of the non-longitudinal seam pipe, so the probability of defects occurrence is very low;

5. The coverage of the pipe specification is very wide. The pipe can be either in large diameter with thick wall or in small diameter with thick wall.


Specification&Standard

O.D.

W.T.

Length(m)

Inch

mm

Min.Yield Strength(Mpa)

Inch

mm

245(B)

290(X42)

360(X52)

415(X60)

450(X65)

485(X70)

555(X80)

16

406

6.0-14.0

6.0-13.0

6.0-12.0

6.0-11.0

6.0-10.5

6.0-10.0

6.0-9.0

6.0-12.3

18

457

6.0-15.0

6.0-14.0

6.0-13.0

6.0-12.0

6.0-11.5

6.0-11.0

6.0-10.0

6.0-12.3

20

508

6.0-16.0

6.0-15.0

6.0-14.0

6.0-13.0

6.0-12.5

6.0-12.0

6.0-11.0

6.0-12.3

22

559

6.0-17.0

6.0-16.0

6.0-15.0

6.0-14.0

6.0-13.5

6.0-13.0

6.0-12.0

6.0-12.3

24

610

6.0-18.0

6.0-17.0

6.0-16.0

6.0-15.0

6.0-14.5

6.0-14.0

6.0-13.0

6.0-12.3

26

660

6.0-19.0

6.0-18.0

6.0-17.0

6.0-16.0

6.0-15.0

6.0-15.0

6.0-14.0

6.0-12.3

28

711

6.0-20.0

6.0-19.0

6.0-18.0

6.0-17.0

6.0-16.5

6.0-16.0

6.0-15.0

6.0-12.3

30

762

7.0-21.0

7.0-20.0

7.0-19.0

7.0-18.0

7.0-17.5

7.0-17.0

7.0-16.0

6.0-12.3

32

813

7.0-22.0

7.0-21.0

7.0-20.0

7.0-19.0

7.0-18.5

7.0-18.0

7.0-17.0

6.0-12.3

34

864

7.0-23.0

7.0-22.0

7.0-21.0

7.0-20.0

7.0-19.5

7.0-19.0

7.0-18.0

6.0-12.3

36

914

8.0-24.0

8.0-23.0

8.0-22.0

8.0-21.0

8.0-20.5

8.0-20.0

8.0-19.0

6.0-12.3

38

965

8.0-25.0

8.0-24.0

8.0-23.0

8.0-22.0

8.0-21.5

8.0-21.0

8.0-20.0

6.0-12.3

40

1016

8.0-26.0

8.0-25.0

8.0-24.0

8.0-23.0

8.0-22.5

8.0-22.0

8.0-21.0

6.0-12.3

42

1067

8.0-26.0

8.0-25.0

8.0-24.0

8.0-23.0

8.0-22.5

8.0-22.0

8.0-21.0

6.0-12.3

44

1118

9.0-27.0

9.0-26.0

9.0-24.5

9.0-23.5

9.0-22.8

9.0-22.0

9.0-21.0

6.0-12.3

46

1168

9.0-27.0

9.0-26.0

9.0-24.0

9.0-23.5

9.0-22.8

9.0-22.0

9.0-21.0

6.0-12.3

48

1219

9.0-28.0

9.0-27.0

9.0-25.4

9.0-24.0

9.0-23.5

9.0-23.0

9.0-22.0

6.0-12.3

52

1321

9.0-28.0

9.0-27.0

9.0-25.4

9.0-24.2

9.0-23.5

9.0-23.0

9.0-22.0

6.0-12.3

56

1422

10.0-29.0

10.0-28.0

10.0-26.0

10.0-24.5

10.0-23.8

10.0-23.0

10.0-22.0

6.0-12.3

60

1524

10.0-29.0

10.0-28.0

10.0-26.0

10.0-24.5

10.0-23.8

10.0-23.0

10.0-22.0

6.0-12.3

64

1626

10.0-30.0

10.0-29.0

10.0-27.0

10.0-25.4

10.0-24.8

10.0-24.0

10.0-23.0

6.0-12.3

68

1727

10.0-30.0

10.0-29.0

10.0-27.0

10.0-25.4

10.0-24.8

10.0-24.0

10.0-23.0

6.0-12.3

72

1829

10.0-30.0

10.0-29.0

10.0-27.0

10.0-25.4

10.0-24.8

10.0-24.0

10.0-23.0

6.0-12.3


Tolerance of Outside Diameter and Wall Thickness

Types

Standard

SY/T5040-2000

SY/T5037-2000

SY/T9711.1-1977

ASTM A252

AWWA C200-97

API 5L PSL1

Tube end OD deviation

±0.5%D

±0.5%D

-0.79mm~+2.38mm

<±0.1%T

<±0.1%T

±1.6mm

Wall thickness

±10.0%T

D<508mm, ±12.5%T

-8%T~+19.5%T

<-12.5%T

-8%T~+19.5%T

5.0mm

D>508mm, ±10.0%T

T≥15.0mm, ±1.5mm


Chemical Composition and Mechanical Properties

Standard

Grade

Chemical Composition(max)%

Mechanical Properties(min)

C

Mn

Si

S

P

Yield Strength(Mpa)

Tensile Strength(Mpa)

GB/T700-2006

A

0.22

1.4

0.35

0.050

0.045

235

370

B

0.2

1.4

0.35

0.045

0.045

235

370

C

0.17

1.4

0.35

0.040

0.040

235

370

D

0.17

1.4

0.35

0.035

0.035

235

370

GB/T1591-2009

A

0.2

1.7

0.5

0.035

0.035

345

470

B

0.2

1.7

0.5

0.030

0.030

345

470

C

0.2

1.7

0.5

0.030

0.030

345

470

BS En10025

S235JR

0.17

1.4

-

0.035

0.035

235

360

S275JR

0.21

1.5

-

0.035

0.035

275

410

S355JR

0.24

1.6

-

0.035

0.035

355

470

DIN 17100

ST37-2

0.2

-

-

0.050

0.050

225

340

ST44-2

0.21

-

-

0.050

0.050

265

410

ST52-3

0.2

1.6

0.55

0.040

0.040

345

490

JIS G3101

SS400

-

-

-

0.050

0.050

235

400

SS490

-

-

-

0.050

0.050

275

490

API 5L PSL1

A

0.22

0.9

-

0.03

0.03

210

335

B

0.26

1.2

-

0.03

0.03

245

415

X42

0.26

1.3

-

0.03

0.03

290

415

X46

0.26

1.4

-

0.03

0.03

320

435

X52

0.26

1.4

-

0.03

0.03

360

460

X56

0.26

1.1

-

0.03

0.03

390

490

X60

0.26

1.4

-

0.03

0.03

415

520

X65

0.26

1.45

-

0.03

0.03

450

535

X70

0.26

1.65

-

0.03

0.03

585

570

Process

LSAW steel pipe (Longitudinally Submerged Arc Welding abbreviated as LSAW) is a professional expression term for LSAW steel pipe. It uses a single medium and thick plate as the raw material, and the steel plate is pressed (rolled) into a tube blank in a mold or a forming machine. The pipe is produced by submerged arc welding and expanded diameter.


UOE LSAW pipe forming process:

The three main forming processes of UOE LSAW steel pipe forming process include: steel plate pre-bending, U forming and O forming. Each process adopts a dedicated forming press to complete the three processes of pre-bending the edge of the steel plate, U forming and O forming in sequence to deform the steel plate into a circular tube.


JCOE LSAW pipe forming process:

Forming: After several steps of stamping on the JCO forming machine, first half of the steel plate is pressed into a "J" shape, then the other half of the steel plate is pressed into a "J" to form a "C" shape, and finally pressurized from the middle to form An open "O"-shaped tube blank is formed.


UOE LSAW PIPES

UOE LSAW PIPES

The UOE mill features the most advanced technology and process, achieves high production efficiency, stable product quality and is equipped with complete inspection equipments.

Prodution Line

UOE mill adopts U & O forming, the formed pipes are welded inside through five internal welding stations with three wires, and welded outside through four external welding stations with three wires. In accordance with different requirements of the customers, the welded pipe can be expanded either by mechanical or hydrostatic expander to improve dimensional accuracy, and eliminate residual stress.

Specifications

Outside Diameter: Φ508mm- 1118mm (20"- 44")

Wall Thickness: 6.0-25.4mm(1/4"-1")
Quality Standards: API、DNV、ISO、DEP、EN、ASTM、DIN、BS、JIS、GB、CSA
Length: 9-12.3m (30'- 40')
Grades: API 5L  A-X90,GB/T9711 L190-L625


JCOE LSAW PIPES(PRESS BENDING)

Prodution Line

This is large diameter longitudinal submerged arc welded (LSAW) pipe production line in China. The mill adopts progressive bending process, featuring evenly distributed forming stress, high uniformity of dimension, infinite sizes variation&wide poduct range, and high flexibility, etc.

Specifications

Outside Diameter:  Φ406mm- 1626mm (16" - 64" )

Wall Thickness:  6.0- 75mm (1/4" - 3" )
Quality Standards:  API、DNV、ISO、DEP、EN、ASTM、DIN、BS、JIS、GB、CSA
Length:  3-12.5m ( 10'- 41' )
Grades:  API 5L  A-X100, GB/T9711 L190-L690


JCOE LSAW PIPES(ROLL BENDING)

Production Line

This is the first large diameter longitudinal submerged arc welded (LSAW) pipe production line in China. The mill adopts continuous axis contorting J-C-O forming process with characteristics of high forming accuracy and efficiency as well as balanced distribution of forming stress. The mill has the advantages of wide specifications and can produce pipes in any size within its production range.

Specifications

Outside Diameter:Φ406mm- 1829mm (16" - 72" )

Wall Thickness:6.0-30mm(1/4" -11/6")
Quality Standards:API、DNV、ISO、DEP、EN、ASTM、DIN、BS、JIS、GB、CSA
Length:3-12.2m ( 10'- 40' )
Grades:API 5L  A-X80, GB/T9711 L190-L555

Packing

  • Loose + groove protector + two nylon slings +  cross steel frame

    Loose + groove protector + two nylon slings + cross steel frame

  • Loose + groove protector + two nylon slings + cross steel frame

    Loose + groove protector + two nylon slings + cross steel frame

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