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Welded Steel Pipe
LSAW/SAWL Steel Pipe
Outside Diameter: φ406mm- 1626mm (16" - 64" )
Wall Thickness: 6.0- 75mm (1/4" - 3" )
Quality Standards: API、DNV、ISO、DEP、EN、ASTM、DIN、BS、JIS、GB、CSA
Length: 3-12.5m ( 10'- 41' )
Grades: API 5l a-x100, gb/t9711 l190-l690
Ends: Black ends / Bevelled ends / Plain ends
Surface Treatment: Bare, Black Painting, Varnished, Galvanized, Anti-corrosion coating, etc.
Application: Used for oil and gas, water transmission, engineering, offshore projects.
Standard
- API Spec 5L
- ASTM A53/A53M
- ASTM A252/A252M
- ASTM A500/A500M
- ASTM A501/A501M
- ASTM A519/A519M
- ASTM A571/A571M
- ASTM A572/A572M
- ASTM A672/A672M
- ASTM A691/A691M
- ASME SA53/SA53M
- ASME SA500/SA500M
- ASME SA519/SA519M
- ASME SA572/SA572M
- ASME SA671/SA671M
- ASME SA672/SA672M
- ASME SA691/SA691M
- EN 10210
- EN 10217
- EN 10219
Specification
LSAW steel pipe (Longitudinally Submerged Arc Welding abbreviated LSAW) is a professional expression term for longitudinally submerged arc welding, which is made of a single medium and thick plate as raw material, the LSAW steel plate is pressed (rolled) into a tube billet ina mold or forming machine, and is produced by double-sided submerged arc welding and expanded diameter.
Longitudinally Submerged Arc Welding Pipe is subdivided into UOE, RBE, JCOE pipe according to its different forming methods. Longitudinal high-frequency welded steel pipe has the characteristics of relatively simple process and fast continuous production, and has wide use in civil construction,petrochemical, light industry and other sectors. Mostly used to transport low pressure fluids or made into various engineering components and light industrial products.
SAWL pipe or Submerged Arc Welding Longitudinally steel pipe is a kind of straight seam steel pipe. The welding process used is submerged arc welding technology, which is welded with filler and submerged arc with particle protection flux. The production process of submerged arc welded pipe includes JCOE forming technology and rolling forming submerged arc welding technology. When the diameter is large, two steel plates may be used for rolling, which will form a phenomenon of double welds.
Characteristics
1. The pipe internal stress is very small and uniformly distributed after the full- length expansion. The corrosion and cracking of the pipe owing to stress can be effectively prevented. The application of welding on site is very easy because of the high dimension precision;
2. The inside and outside welding are performed after the tack welding, so the welding process is very stable with good weld quality;
3. The NDT is easy to perform on the weld during production and field operation as well;
4. The length of the weld is shorter than that of the non-longitudinal seam pipe, so the probability of defects occurrence is very low;
5. The coverage of the pipe specification is very wide. The pipe can be either in large diameter with thick wall or in small diameter with thick wall.
Specification&Standard
O.D. |
W.T. |
Length(m) |
|||||||
Inch |
mm |
Min.Yield Strength(Mpa) |
|||||||
Inch |
mm |
245(B) |
290(X42) |
360(X52) |
415(X60) |
450(X65) |
485(X70) |
555(X80) |
|
16 |
406 |
6.0-14.0 |
6.0-13.0 |
6.0-12.0 |
6.0-11.0 |
6.0-10.5 |
6.0-10.0 |
6.0-9.0 |
6.0-12.3 |
18 |
457 |
6.0-15.0 |
6.0-14.0 |
6.0-13.0 |
6.0-12.0 |
6.0-11.5 |
6.0-11.0 |
6.0-10.0 |
6.0-12.3 |
20 |
508 |
6.0-16.0 |
6.0-15.0 |
6.0-14.0 |
6.0-13.0 |
6.0-12.5 |
6.0-12.0 |
6.0-11.0 |
6.0-12.3 |
22 |
559 |
6.0-17.0 |
6.0-16.0 |
6.0-15.0 |
6.0-14.0 |
6.0-13.5 |
6.0-13.0 |
6.0-12.0 |
6.0-12.3 |
24 |
610 |
6.0-18.0 |
6.0-17.0 |
6.0-16.0 |
6.0-15.0 |
6.0-14.5 |
6.0-14.0 |
6.0-13.0 |
6.0-12.3 |
26 |
660 |
6.0-19.0 |
6.0-18.0 |
6.0-17.0 |
6.0-16.0 |
6.0-15.0 |
6.0-15.0 |
6.0-14.0 |
6.0-12.3 |
28 |
711 |
6.0-20.0 |
6.0-19.0 |
6.0-18.0 |
6.0-17.0 |
6.0-16.5 |
6.0-16.0 |
6.0-15.0 |
6.0-12.3 |
30 |
762 |
7.0-21.0 |
7.0-20.0 |
7.0-19.0 |
7.0-18.0 |
7.0-17.5 |
7.0-17.0 |
7.0-16.0 |
6.0-12.3 |
32 |
813 |
7.0-22.0 |
7.0-21.0 |
7.0-20.0 |
7.0-19.0 |
7.0-18.5 |
7.0-18.0 |
7.0-17.0 |
6.0-12.3 |
34 |
864 |
7.0-23.0 |
7.0-22.0 |
7.0-21.0 |
7.0-20.0 |
7.0-19.5 |
7.0-19.0 |
7.0-18.0 |
6.0-12.3 |
36 |
914 |
8.0-24.0 |
8.0-23.0 |
8.0-22.0 |
8.0-21.0 |
8.0-20.5 |
8.0-20.0 |
8.0-19.0 |
6.0-12.3 |
38 |
965 |
8.0-25.0 |
8.0-24.0 |
8.0-23.0 |
8.0-22.0 |
8.0-21.5 |
8.0-21.0 |
8.0-20.0 |
6.0-12.3 |
40 |
1016 |
8.0-26.0 |
8.0-25.0 |
8.0-24.0 |
8.0-23.0 |
8.0-22.5 |
8.0-22.0 |
8.0-21.0 |
6.0-12.3 |
42 |
1067 |
8.0-26.0 |
8.0-25.0 |
8.0-24.0 |
8.0-23.0 |
8.0-22.5 |
8.0-22.0 |
8.0-21.0 |
6.0-12.3 |
44 |
1118 |
9.0-27.0 |
9.0-26.0 |
9.0-24.5 |
9.0-23.5 |
9.0-22.8 |
9.0-22.0 |
9.0-21.0 |
6.0-12.3 |
46 |
1168 |
9.0-27.0 |
9.0-26.0 |
9.0-24.0 |
9.0-23.5 |
9.0-22.8 |
9.0-22.0 |
9.0-21.0 |
6.0-12.3 |
48 |
1219 |
9.0-28.0 |
9.0-27.0 |
9.0-25.4 |
9.0-24.0 |
9.0-23.5 |
9.0-23.0 |
9.0-22.0 |
6.0-12.3 |
52 |
1321 |
9.0-28.0 |
9.0-27.0 |
9.0-25.4 |
9.0-24.2 |
9.0-23.5 |
9.0-23.0 |
9.0-22.0 |
6.0-12.3 |
56 |
1422 |
10.0-29.0 |
10.0-28.0 |
10.0-26.0 |
10.0-24.5 |
10.0-23.8 |
10.0-23.0 |
10.0-22.0 |
6.0-12.3 |
60 |
1524 |
10.0-29.0 |
10.0-28.0 |
10.0-26.0 |
10.0-24.5 |
10.0-23.8 |
10.0-23.0 |
10.0-22.0 |
6.0-12.3 |
64 |
1626 |
10.0-30.0 |
10.0-29.0 |
10.0-27.0 |
10.0-25.4 |
10.0-24.8 |
10.0-24.0 |
10.0-23.0 |
6.0-12.3 |
68 |
1727 |
10.0-30.0 |
10.0-29.0 |
10.0-27.0 |
10.0-25.4 |
10.0-24.8 |
10.0-24.0 |
10.0-23.0 |
6.0-12.3 |
72 |
1829 |
10.0-30.0 |
10.0-29.0 |
10.0-27.0 |
10.0-25.4 |
10.0-24.8 |
10.0-24.0 |
10.0-23.0 |
6.0-12.3 |
Tolerance of Outside Diameter and Wall Thickness
Types |
Standard |
|||||
SY/T5040-2000 |
SY/T5037-2000 |
SY/T9711.1-1977 |
ASTM A252 |
AWWA C200-97 |
API 5L PSL1 |
|
Tube end OD deviation |
±0.5%D |
±0.5%D |
-0.79mm~+2.38mm |
<±0.1%T |
<±0.1%T |
±1.6mm |
Wall thickness |
±10.0%T |
D<508mm, ±12.5%T |
-8%T~+19.5%T |
<-12.5%T |
-8%T~+19.5%T |
5.0mm |
D>508mm, ±10.0%T |
T≥15.0mm, ±1.5mm |
Chemical Composition and Mechanical Properties
Standard |
Grade |
Chemical Composition(max)% |
Mechanical Properties(min) |
|||||
C |
Mn |
Si |
S |
P |
Yield Strength(Mpa) |
Tensile Strength(Mpa) |
||
GB/T700-2006 |
A |
0.22 |
1.4 |
0.35 |
0.050 |
0.045 |
235 |
370 |
B |
0.2 |
1.4 |
0.35 |
0.045 |
0.045 |
235 |
370 |
|
C |
0.17 |
1.4 |
0.35 |
0.040 |
0.040 |
235 |
370 |
|
D |
0.17 |
1.4 |
0.35 |
0.035 |
0.035 |
235 |
370 |
|
GB/T1591-2009 |
A |
0.2 |
1.7 |
0.5 |
0.035 |
0.035 |
345 |
470 |
B |
0.2 |
1.7 |
0.5 |
0.030 |
0.030 |
345 |
470 |
|
C |
0.2 |
1.7 |
0.5 |
0.030 |
0.030 |
345 |
470 |
|
BS En10025 |
S235JR |
0.17 |
1.4 |
- |
0.035 |
0.035 |
235 |
360 |
S275JR |
0.21 |
1.5 |
- |
0.035 |
0.035 |
275 |
410 |
|
S355JR |
0.24 |
1.6 |
- |
0.035 |
0.035 |
355 |
470 |
|
DIN 17100 |
ST37-2 |
0.2 |
- |
- |
0.050 |
0.050 |
225 |
340 |
ST44-2 |
0.21 |
- |
- |
0.050 |
0.050 |
265 |
410 |
|
ST52-3 |
0.2 |
1.6 |
0.55 |
0.040 |
0.040 |
345 |
490 |
|
JIS G3101 |
SS400 |
- |
- |
- |
0.050 |
0.050 |
235 |
400 |
SS490 |
- |
- |
- |
0.050 |
0.050 |
275 |
490 |
|
API 5L PSL1 |
A |
0.22 |
0.9 |
- |
0.03 |
0.03 |
210 |
335 |
B |
0.26 |
1.2 |
- |
0.03 |
0.03 |
245 |
415 |
|
X42 |
0.26 |
1.3 |
- |
0.03 |
0.03 |
290 |
415 |
|
X46 |
0.26 |
1.4 |
- |
0.03 |
0.03 |
320 |
435 |
|
X52 |
0.26 |
1.4 |
- |
0.03 |
0.03 |
360 |
460 |
|
X56 |
0.26 |
1.1 |
- |
0.03 |
0.03 |
390 |
490 |
|
X60 |
0.26 |
1.4 |
- |
0.03 |
0.03 |
415 |
520 |
|
X65 |
0.26 |
1.45 |
- |
0.03 |
0.03 |
450 |
535 |
|
X70 |
0.26 |
1.65 |
- |
0.03 |
0.03 |
585 |
570 |
Process
LSAW steel pipe (Longitudinally Submerged Arc Welding abbreviated as LSAW) is a professional expression term for LSAW steel pipe. It uses a single medium and thick plate as the raw material, and the steel plate is pressed (rolled) into a tube blank in a mold or a forming machine. The pipe is produced by submerged arc welding and expanded diameter.
UOE LSAW pipe forming process:
The three main forming processes of UOE LSAW steel pipe forming process include: steel plate pre-bending, U forming and O forming. Each process adopts a dedicated forming press to complete the three processes of pre-bending the edge of the steel plate, U forming and O forming in sequence to deform the steel plate into a circular tube.
JCOE LSAW pipe forming process:
Forming: After several steps of stamping on the JCO forming machine, first half of the steel plate is pressed into a "J" shape, then the other half of the steel plate is pressed into a "J" to form a "C" shape, and finally pressurized from the middle to form An open "O"-shaped tube blank is formed.
UOE LSAW PIPES
UOE LSAW PIPES |
The UOE mill features the most advanced technology and process, achieves high production efficiency, stable product quality and is equipped with complete inspection equipments. |
Prodution Line |
UOE mill adopts U & O forming, the formed pipes are welded inside through five internal welding stations with three wires, and welded outside through four external welding stations with three wires. In accordance with different requirements of the customers, the welded pipe can be expanded either by mechanical or hydrostatic expander to improve dimensional accuracy, and eliminate residual stress. |
Specifications |
Outside Diameter: Φ508mm- 1118mm (20"- 44")
Wall Thickness: 6.0-25.4mm(1/4"-1") |
JCOE LSAW PIPES(PRESS BENDING)
Prodution Line |
This is large diameter longitudinal submerged arc welded (LSAW) pipe production line in China. The mill adopts progressive bending process, featuring evenly distributed forming stress, high uniformity of dimension, infinite sizes variation&wide poduct range, and high flexibility, etc. |
Specifications |
Outside Diameter: Φ406mm- 1626mm (16" - 64" )
Wall Thickness: 6.0- 75mm (1/4" - 3" ) |
JCOE LSAW PIPES(ROLL BENDING)
Production Line |
This is the first large diameter longitudinal submerged arc welded (LSAW) pipe production line in China. The mill adopts continuous axis contorting J-C-O forming process with characteristics of high forming accuracy and efficiency as well as balanced distribution of forming stress. The mill has the advantages of wide specifications and can produce pipes in any size within its production range. |
Specifications |
Outside Diameter:Φ406mm- 1829mm (16" - 72" )
Wall Thickness:6.0-30mm(1/4" -11/6") |