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Seamless Steel Pipe
API 5L Line Pipe
Product Dimension: SMLS:φ10.3-720×1.7-52mm
Standard: API Spec 5L, ISO3183, EN10208
Product Specification Level: PSL1, PSL2, onshore and offshore sour services
Thickness Schedule: Sch 10. sch 20, sch 40, sch std, sch 80, sch xs, to sch 160
Application: API 5L line pipe is one of the transportation method used for transporting oil, natural gas and water through pipeline to the oil and gas industry company.
Grades: API 5L Grade B, X42, X52, X56, X60, X65, X70, X80
Outer Diameter Range: 1/2” to 2”, 3”, 4”, 6”, 8”, 10”, 12”, 16 inches, 18 inches, 20 inches, 24 inches up to 40 inches.
Ends Type: Beveled ends, Plain ends
Length Range: SRL (Single Random Length), DRL (Double Random Length), 20 FT (6 meters), 40FT (12 meters) or, customized
Protection Caps: In plastic or iron
Surface Treatment: Natural, Varnished, Black Painting, FBE, 3PE (3LPE), 3PP, CWC (Concrete Weight Coated) CRA Clad or Lined
Standard
Specification
Ends types of API 5L line pipe:
- plain ends
- threaded ends
- socket ends
Connection types of API 5L line pipe:
- welding connection
- coupling connection
- socket connection
They include pipes manufactured in seamless and welded (erw, saw). The grades include api 5l grade b, x42, x46, x52, x56, x60, x65, x70, x80 psl1 & psl2 onshore, offshore and sour services. API 5L is the implementation standard of steel pipe for pipeline transportation systems and specification for line pipe.
API 5L seamless line pipe chemical composition & grades:
API 5L grades |
api 5l chemical composition |
|||||||
|
c |
si |
mn |
p |
s |
v |
nb |
ti |
api 5l x42 |
0.16 |
0.45 |
1.65 |
0.020 |
0.010 |
0.07 |
0.05 |
0.04 |
api 5l x52 |
0.16 |
0.45 |
1.65 |
0.020 |
0.010 |
0.07 |
0.05 |
0.04 |
api 5l x60 |
0.16 |
0.45 |
1.65 |
0.020 |
0.010 |
0.08 |
0.05 |
0.04 |
api 5l x65 |
0.16 |
0.45 |
1.65 |
0.020 |
0.010 |
0.09 |
0.05 |
0.06 |
api 5l x70 |
0.17 |
0.45 |
1.75 |
0.020 |
0.010 |
0.10 |
0.05 |
0.06 |
API 5L seamless line pipe yield & tensile strength:
API 5L grades grade |
yield strength |
tensile strength |
yield to tensile |
elongation |
|
min. (ksi) |
min. (ksi) |
ratio (max) |
% |
api 5l x42 |
42 |
60 |
0.93 |
23 |
api 5l x52 |
52 |
66 |
0.93 |
21 |
api 5l x60 |
60 |
75 |
0.93 |
23 |
api 5l x65 |
65 |
77 |
0.93 |
18 |
api 5l x70 |
70 |
82 |
0.93 |
17 |
Dimensions tolerance for API 5L seamless pipe:
a. For outer diameters less than 2 3/8 in (60.3 mm), pipe body diameter tolerance +/-0.5 mm. Pipe end +/- 0.5 mm; Out of Roundness tolerance for pipe body is 0.9 mm (0.036 in), pipe end 0.6 mm (0.024 mm).b. For OD equal or above 2 3/8 in (60.3) to 24 in (610 mm), (diameter tolerance) for pipe body is +/- 0.0075D, pipe end +/- 0.005D but max to +/- 1.6 mm (0.063mm); Roundness tolerance for pipe body ≤ 0.015D, pipe end ≤ 0.01D.
(In case agreed with manufacturer and client, more strictly tolerances could be applied)
c. For wall thickness
Below than 4 mm (0.0157 in), tolerance +0.6 (0.024 mm), -0.5 mm (0.020 in);
For API 5L seamless steel pipe thickness in 4 mm to 10 mm (0.394 in), +0.150t, -0.125t;
For API seamless pipe thickness 10 mm to 25mm (0.984 in), +/-0.125t;
Wall thickness ≥ 25 mm, +3.7mm or +0.1t (if larger) and -3.0 mm (0.120 in) or -0.1t (if larger).
t for thickness;
d. For straightness, max for full length, tolerance maximum 0.15% of length.
e. Straightness, max deviation for pipe end, shall be ≤ 0.3 mm /m.
f. Length +/- 200 mm for general, +/- 25.4 mm for special.
Process
API 5L Seamless steel pipe production methods can be divided into: Hot-rolled seamless pipe, Cold drawn (rolled) pipe and tube, Thermal expansion pipe, Cold spinning tube and Squeeze tubes.
Formation–Seamless API steel pipes are made from a round steel billet while welded pies are made from a strip which is rolled and welded. The formation process of seamless pipes involves forging, perforation, rolling, and shaping all at a time. The defects in the steel can be easily eliminated during the rolling process. On the other hand, the formation process of seamed or welded pipes involves bending plates and welding in desired shapes. The process of making welded pipes is less expensive, and hence, the prices are lower. But in terms of performance, seamless ones are way ahead.
Hot Rolled Seamless steel pipe manufacturing process
Rolled Round Billets–Examination–Cut Off–Heating–Piercing–Elongation–Slight Tension Reducing–Straightening–Corp End Cutting Off–Visual Inspection–NDT–Hydrostatic Test–Ends Procession–Product Inspection–Painting and Marking–Packing–Warehousing
Cold Drawn (Rolled) seamless steel pipe manufacturing process
Mother pipe (Normally for hot rolled pipe)–Inspection–Annealing–Ends Treatment (Hitting and Drilling hole)–Pickling–Grinding–Phosphorization (Annoit)–Cold Drawn (Rolled)–Degreasing and Cleaning–Heat treatment (Solution treatment)–Straightening–Hydrostatic test–Painting and Marking–Warehousing