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Flange&Pipe Fittings
ASTM A105 Pipe Fittings
ASTM A105 forged fittings is heavier, thicker and are intended for heavy industrial use. It is made up of forged carbon steel. forging steel process makes the fitting very strong. Carbon steel is heated to molten temperatures and placed in the dies. The heated carbon steel is then machined into the forged steel fittings. Carbon steel astm a105 fittings is used for ambient- and higher-temperature service in pressure systems.
ASTM A105 pipe fittings is used for installing or repairing piping or tubing systems that convey liquid, gas, and occasionally solid materials. It comes in a variety of sizes to fit the pipe they will connect. It is useful to combine, divert or reduce the flow of the water supply.
Standard
Specification
ASTM A105 socket weld fittings is a pipe attachment detail in which a pipe is inserted into a break up area of fitting, flange or valve. It is a good choice for high leakage integrity and structural strength are important design consideration.
ASTM A105 threaded pipe fittings is commonly used carbon steel grade which is used to manufacture forge piping components such as forged fittings and flange of small diameter piping, generally for piping whose nominal diameter is NPS 2 or smaller.
ASTM A105 elbow are carbon steel curved connecting pieces that joint straight lengths of pipe commonly at 90Deg or 45Deg angle. It allows blockage to be avoided in welding, plumbing, ventilation and automotive applications.
ASTM A105 tee is also called triplet, three way and “T” pieces and it can be used to either combine or split a fluid flow. There are two types of astm a105 tee i.e, astm a105 tee equal tee and astm a105 tee reducing tee.
ASTM A105 reducer is a carbon steel reducer it is a kind of fitting that can be used for reducing piping size. It is most commonly used and often eccentric reducer used in piping in about pump and pipe rack area.
ASTM A105 Carbon Steel Forged Fittings Specification
Specifications : |
ASTM A105 & ASME SA105, A105N |
Dimensions : |
ASME 16.11, MSS SP-79, 83, 95, 97, BS 3799 |
Size : |
1/8” NB TO 48” NB. |
Type : |
Socket weld Fittings, Screwed-Threaded Fittings |
Class : |
2000 LBS, 3000 LBS, 6000 LBS, 9000 LBS |
ASTM A105 Carbon Steel Forged Fittings Manufacturing Standards
ASTM A105 – ASME SA105 |
Standard Specification for Wrought Austenitic Carbon Steel Piping Fittings |
ASME B16.11 |
Socket Welding and Threaded Forged Fittings |
MSS SP-43 |
Wrought and Fabricated Butt-Welding Fittings for Low Pressure, Corrosion Resistant Applications |
MSS SP-95 |
Swage(d) Nipples and Bull Plugs |
BS3799 |
Specification for Steel pipe fittings, screwed and Socket-welding for the petroleum industry |
Carbon Steel A105 Threaded and Socket Weld Pipe Fittings
Forged Carbon Steel A105 Fittings Types |
Size |
|
ASTM A105 Carbon Steel 90° Elbows |
Carbon Steel ASTM A105 Unions |
Sizes 1/8″– 4″ |
ASTM A105 Carbon Steel Forged Tees |
Carbon Steel ASTM A105 45° Elbows |
|
Carbon Steel ASTM A105 Forged Caps |
ASTM A105 Carbon Steel Couplings |
|
Carbon Steel ASTM A105 Forged Cross |
ASTM A105 Carbon Steel Forged Plug |
|
ASTM A105 Carbon Steel Bushings |
ASTM A105 Carbon Steel Street Elbows |
|
ASTM A105 Forged Fittings |
ASTM A105 Carbon Steel Pipe Nipple |
ASTM A105 Carbon Steel Fitting Chemical Composition
Element |
Composition %, Note C |
Carbon |
.35 max |
Manganese |
.60-1.05 |
Phosphorus |
.035 max |
Sulfur |
.040 max |
Silicon |
.10-35 |
Copper |
.40 max, note A |
Nickel |
.40 max, note A |
Chromium |
.30 max, note A,B |
Molybdenum |
.12 max, note A,B |
Vanadium |
.08 max, note A |
Note A – The sum of copper, nickel, chromium, molybdenum and vanadium shall not exceed 1.00% |
ASTM A105 Carbon Steel Forged Fitting Mechanical Properties
Tensile |
70 ksi, min |
Yield, note A |
36 ksi, min |
Elongation in 2in, Basic minimum for wall 5/16″ and over, strip test |
30% |
Hardness |
187 HBW max |
Note A – Determined by either the 0.2% offset method or the 0.5% extension-under-load method. Other test methods available as listed in A105. |
ASTM A105 Carbon Steel Fittings Available Types & Shapes
ASTM A105 / 105N Carbon Steel Forged Pipe Fittings |
Carbon Steel A105 High Pressure Forged Fittings |
Carbon Steel A105 Forged Socket Weld Fittings |
Carbon Steel ASTM A105 Threaded Fittings |
Carbon Steel A105N Forged Socket Weld 90 Deg Elbow |
ASTM A105 Carbon Steel Forged 90 Deg Elbow |
Carbon Steel Forged Socket Weld 45 Degree Elbow |
ANSI Carbon Steel A105 Screwed 45 Degree Elbow |
Carbon Steel A105N Forged Tee |
ASTM A105 Carbon Steel Forged Tee |
Carbon Steel ASTM A105 Forged Full Coupling |
Steel A105N Threaded / Screwed Cross |
Carbon Steel A105 Forged Socket Weld Half Coupling |
ASTM A105 Carbon Steel Threaded Half Coupling |
ASTM A105/ A105N Carbon Steel Socket Weld Cross |
Carbon Steel ASTM A105 Coupling |
A105 Carbon Steel Socket Weld Cap |
Carbon Steel A105 Screwed Cap |
ANSI B16.11 ASTM A105 Carbon Steel Socket Weld Union |
Carbon Steel ASTM A105 Threaded / Screwed Union Stockist |
ASTM A105 Carbon Steel Screwed Hex Plug |
ASME SA105 Carbon Steel Square Plug |
Carbon Steel A105 Reducing Tee |
ASTM A105 Carbon Steel Screwed Bushing |
A105 Carbon Steel Hex Nipples |
ASME SA105N Carbon Steel Swage Nipple |
ASTM A105 Forged Fittings |
ASTM A105 Carbon Steel Threaded / Screwed Pipe Nipple |
ASTM A105N Carbon Steel Socket weld Unequal Tee |
ASTM A105 Carbon Steel ASME B16.11 Forged Unequal Tee |
Process
Heating: The raw material is heated to a temperature that softens it and makes it malleable. The temperature varies depending on the type of material being used. Heating is typically done using a furnace or induction heating equipment.
Forging: The heated metal is then placed in a forging press, where it is compressed and shaped using high-pressure and specialized dies. Forging presses can be hydraulic, mechanical, or pneumatic depending on the size and complexity of the product being manufactured.
Trimming: After the forging process, the excess material is trimmed off to create a finished product. Trimming can be done using a variety of tools including saws, grinders, and shears.
Machining: If necessary, the forged pipe fittings may undergo further machining to create specific shapes or features. Machining is typically done using lathes, mills, or drilling machines.
Inspection: The finished fittings are inspected to ensure they meet quality standards and specifications. Inspection can be done using a variety of tools including calipers, micrometers, and ultrasonic testing equipment.